Custom Magnetics Capabilities

Hisonic specializes in engineering and manufacture of custom magnetics. We have worked with nearly all types of cores and winding technologies. Our manufacturing processes meet or exceed the workmanship standards of MIL-STD-454, MIL-STD-981, MIL-STD-202 and J-STD-0001. Proprietary processes are used to ensure exceptional reliability at high operating temperatures and extreme environmental conditions. We provide full military qualification testing for transformers and inductors built to MIL-PRF-27, MIL-PRF-21038, and for filters MIL-STD-220, MIL-E-15733, and MIL-F-18327.  Contact our Engineering organization to engineer a custom part to meet your needs. The list below summaries our capabilities.

Transformers and Inductors:

Winding Types:

Toroidal (machine and hand wound)
All bobbin types (machine wound)
Universal Coil (also called RF Layered - machine wound)
Ultra-fine winding
Foil wound

Core Styles:

Toroid, laminations, pot cores, E, I, U, X, tape cores, planer, composites and specials.

Case Styles:

MIL-PRF-27 Grades 4,5 & 6, fabricated in almost any shape, size and material

Terminal Styles:

Surface mount, PCB mount, self-leaded, insulated stranded, litzed, hermetic, screw lug, solder lug, fixed or cabled connector, special designs.

Filters:

Types:

Temperature Range:

Frequency Range:

Power Range:

Current Range:

Applications:

Small Assemblies:

Custom packaged with multiple cores or other components or light assembly built-to-print.

Test Capabilities:

Inductance/Capacitance
Frequency Response
Turns Ratio/Voltage Ratio
Polarity
DC Resistance
Induced Voltage
DWV / HV Corona
Temperature Cycle
Temperature Shock
Moisture Resistance
Dimensional inspection
Special testing as required
100% of parts are tested

Certifications as Required:

DFARS Certification
Test Reports
Inspection Reports
Dimensional Certifications
Statistical Reports
Certificates of Compliance